November 9, 2012

Okay, you want to start a new hobby and you have wisely chosen reloading. Great choice, but where do you begin? I know exactly how you feel. When I wanted to learn over 20 years ago, I did not know where to turn and this thing called the Internet was not that good. There was no such thing as Google—just these things called books.

Lee Precision 50th Anniversary Kit

I purchased a bring-back SKS and was trying to find this odd round called the 7.62×39. I know, you cannot go to any good sporting goods site or store without tripping over that cartridge today as it is the AK-47 caliber. However, in the mid to late 1980s, it was very hard to come by. I got one book made a few purchases, never looked back. The purchase was a Lee Starter Kit. The book, Modern Reloading by Richard Lee; sits at my desk everyday.

While this is not an article about reloading, you can get all you need in these two items to get you going. You will need to get the correct dies and the actual components for the cartridges you are reloading.

Lee has always been the best choice for the novice reloader. You will save numerous hours in searching for the best starter tools, which all happen to be in this one box. Furthermore, your investment is not as steep as if you were to purchases these items separately.

Christmas, birthday, or for the gun-nut in your life, you can’t go wrong if they have ever expressed an interest in reloading.

On my shelf everyday at work

 

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The mission of Cheaper Than Dirt!’s blog, “The Shooter’s Log,” is to provide information—not opinions—to our customers and the shooting community. We want you, our readers, to be able to make informed decisions. The information provided here does not represent the views of Cheaper Than Dirt!

August 15, 2012

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Related Topics: Ammunition General How To Reloading    

Hand loading and reloading my own ammo is something I’ve enjoyed for years. It takes a bit of preplanning and preparation to get started, but once set up it can be a very rewarding hobby. In this post, I am sharing some very basic and general steps to give you an overall idea of the process of loading and reloading.

Lee Reloading Kit

Lee Reloading Kit

First, I recommend reading and studying a few books on this topic and learn the safety rules as you will be working with explosive, flammable, and lead products. Be prepared to invest time studying how-to manuals and user guides. You can buy a kit or buy the tools as you go along. You can learn the process over several days. However, you still need to be prepared to invest considerable time to do this the right way and safely.

Finally, if you are delving into this to save money, stop now and go no further. Unless you are loading older, obsolete, and hard to find, cartridges that are already very expensive, then this is not a money-saving solution for most of today’s common calibers. I reload because I have some of those older cartridge needs and because I am looking for the perfect bullet, in one caliber that will perform at distances in a constant and consistent manner.

1. Buy a Book
The first step, and I believe one of the most valuable, is to get a good, modern and comprehensive reloading manual. Two good sources I use are Modern Reloading by Richard Lee, and Lyman’s Reloading Handbook 49th Edition. The majority of the first chapters will get you up and reloading in no time.

Damaged Brass

Figure 1

Badly Damaged Brass

Figure 2

2. Inspect Your Brass
You must inspect each piece of brass (case) you intend to load, even if new. Look for cracks, minor dents as in Figure 1, or major damage to the brass and discard if unusable as in Figure 2.

3. Resize and Deprime Brass
If slightly off in size, on new brass or all used brass, then you can use carbide die sets to reshape the brass. If you already have standard dies then use case lube before you resize brass.

Insert the sizing die into the press. The height of the die is adjustable. Initially, set it high. You can lower the die if needed. Place your brass in the press shell holder.

Die

Figure 3

Pull the handle on the press and insert the brass into the die. This adjusts the brass to the correct shape and size. It will also deprime used brass as the pin, seen at the bottom of Figure 3, pushes the old primer out of the primer pocket.

Dirty Primer Pockets

Dirty Primer Pocket

4. Debur Case
With used brass, you will notice that the primer pockets can be dirty or rough. You should clean primer pockets in this condition with a deburring toolby inserting it into the primer pocket and hand turning. You will also need to debur the mouth of the case. The deburring tool can do both jobs.

5. Clean and Polish Brass
You may choose to add another step at this stage. Some loaders choose to not just clean but polish the cases as they are now sized, de-primed, deburrred, and ready to load.The brass goes into a tumbler along with a media mix and will both clean and polish the brass. Clean brass, not polished, is all that is required. You should only have to tumble brass that is exceptionally dirty.

6. Priming the Brass
Once the brass is cleaned and polished, inspect the cases once more for any abnormalities. If you have a single stage press, you will need to use a hand-held priming tool. This is a simple process but you need to do it correctly and safely. Read your manual carefully to ensure your safety.

WARNING: Primers are explosive so keep your face away from the hand-held primer tool and remember that multiple primers in close proximity can start a dangerous chain reaction.

7. Measuring the Powder Charge
Getting the right amount of powder, to charge your cartridge, is of course the most critical step in the loading and re-loading process. You should be very comfortable with the knowledge you need to properly charge the cartridge, WHEN IN DOUBT, POUR IT OUT and start completely over again. There are numerous powder scales to choose from that are either manual or electronic.

8. Charging the Case
Your powder measurement now confirmed, by the scale, you then transfer the powder into the cartridge case. Have a system in place to move the cases from one side of the bench to the other once charged. Uncharged and charged cases should never be near each other and a consistent method must be in place to keep them separate at all times. A double charged cartridge will at minimum destroy your firearm and at worst severely injure or kill the shooter or onlookers. WHEN IN DOUBT, POUR IT OUT, even if that means numerous cases.

9. Seat the Bullet
If you have a single stage press you can now insert the bullet-seating die. Always start high and adjust to the correct depth. Measure the bullet length with a caliper. This will set the bullet and provide some amount of crimp.

10. Insert and Crimp the Bullet
Some die sets come with a crimping die. If your set includes a crimping die, then insert and crimp the bullet in place.

There it is you have just reloaded your first cartridge. The satisfaction of shooting your first hand loaded cartridge is one that is hard to describe. So go get a book and start learning.

 

Like this article? CLICK HERE to get stories like this, useful tips, and valuable resources every other weekend in your e-mail inbox.

The mission of Cheaper Than Dirt!’s blog, “The Shooter’s Log,” is to provide information—not opinions—to our customers and the shooting community. We want you, our readers, to be able to make informed decisions. The information provided here does not represent the views of Cheaper Than Dirt!

April 17, 2012

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Related Topics: Reloading    

The cost of ammunition is rising and availability is dwindling, but I still want to keep shooting. I’ve decided to invest in a reloading setup because I think it will save money, and allow me to keep a flow of ammunition going in times when certain calibers are hard to come by at any price. These are the reasons reloaders always give when they talk about reloading being a smart idea. Do the numbers back up that statement? Will I really save any money? The cost of even a basic reloading setup is pretty high, I’m not going to lie. You need more stuff than you might think, but there is also some expensive machinery out there that is not really required. We can speed up the reloading process greatly by buying automated priming systems, progressive presses, and electronic powder dispensers, but just like with cars adding speed means spending more money. We don’t need a Ferrari to start out with. Let’s price out a sturdy pickup truck of a reloading setup for one of my favorite calibers, the .223 Remington. This article is going to have many hotlinks in it. You can click on them to see the products I’m talking about, so you will know where I’m getting all these prices.

Lee 50th Anniversary Starter Kit

Lee 50th Anniversary Starter Kit

A great place to start is with a Lee Reloading Starter Kit. For $113.13, you get a basic single stage press with a priming system, a mechanical scale, a powder measure, a powder funnel, and some case preparation tools. For the money, it is an unbeatable combination. I personally stepped up to a Lee 3-hole turret press which is still a great value, but if you do that you’ll have to buy all that other stuff separately.

You will need a way to clean up fired casings that you will be re-using. I went with the Lyman 1200 Classic tumbler for $82.04, and some cleaning media, which is gritty polishy stuff that goes in the tumbler, for $14.04.

We need some .223 Remington dies to go in that press. Again, Lee gets the call. Their $28.60 Pacesetter Die Set comes with three dies to go in the press. The first one resizes our casings, the second one puts the bullet in the casings, and the third one crimps the casing around the bullet to hold it where we want. If you’re reloading for a bolt-action gun, you can sometimes get by without crimping your ammo, but for a semi-auto like my AR-15, you need a crimp die. We also need a can of Hornady One-Shot lubricant to make sure we do not get our casings stuck in that resizing die. Cans go for $7.51, and I’m not sure how long a can of this stuff lasts, but I will let you know when I find out.

Since we’re reloading for a rifle caliber, our casings will stretch when we fire them. We need to trim them back to a consistent length to ensure accuracy. There are a lot of fancy expensive electrically powered case trimmers out there, but a basic Lyman AccuTrimmer will get the job done fast enough for most of us. It is still a $51.20 investment but they never wear out; the only other choice is to use brand new casings every time. No way!

Lyman Accutrimmer

Lyman Accutrimmer

Let’s add up the initial start-up costs of our basic reloading setup:

  • Lee Starter Kit: $113.13
  • Lyman 1200 tumbler: $82.04
  • Lyman cleaning media: $14.04
  • .223 die set: $28.60
  • Hornady One-Shot: $7.51
  • Lyman Accutrimmer: $51.20
  • TOTAL: $296.52

Whoa! We spent $300 and we don’t even have a single bullet yet! For only a few bucks more, you can get a thousand rounds of quality, brass cased .223 ammo from PMC, currently going for $311 per case. If a thousand rounds seems like a lot of ammo to you, maybe reloading isn’t a worthwhile investment. We still have to buy components to actually assemble ammo. Let’s price those out, per thousand rounds.

Cheaper than dirt! does not sell primers or powder, but we’re looking at about $25 per thousand primers. Likewise, a pound of powder costs about $25. A thousand rounds of .223 loaded with 25 grains of powder each will use up 25,000 grains of powder, or 3.57 pounds worth. We’re going to spill some, so let’s call it 3.6 pounds of powder. That means we will spend $90 worth of powder per thousand rounds. Cheaper than dirt! does have plenty of bullets on hand. If I want to use the same type of bullets as the PMC rounds, 55-grain full metal jackets with cannelures, I will pay $13.41 per one hundred, or $134.10 per one thousand bullets. If I require new brass, I have to pay $28.38 per hundred for new unprimed brass, but I scrounge the brass that my buddies leave behind at the shooting range, so I don’t have to pay that. Thanks fellas! .223 brass can be reloaded six or seven times before it needs to be thrown away entirely, so a little time spent picking up those empties goes a long way towards saving money. I’ve collected over a thousand brass casings, so I am going to leave that out of my equation. I don’t think that’s unfair with a super common caliber like .223. You can do the same thing! It’s not like I’m reloading for .416 Rigby or some other rare caliber.

So a thousand rounds worth of components is going to cost us:

  • Primers: $25
  • Powder: $90
  • .223 FMJ Bullets: $134.10
  • Casings: FREE! My back hurts a little from bending over to pick them all up though.
  • TOTAL: $249.10
Reloading Saves Money

Reloading Saves Money; infographic by CTD Rob

Hmm. When it comes to the cost of components, I can build my equivalent of that PMC ammo for $60 less per thousand rounds. If I want to shoot 55-grain FMJ ammo, every thousand rounds I shoot, I save $60. If you only shoot a thousand rounds a year, you are probably not too excited about that. If you are the kind of guy that shoots a thousand rounds each and every month, you’re probably already reloading by now. Let’s assume I’m an average AR-15 owner shooting 2500 rounds of ammo a year, or a little more than 200 rounds a month. I don’t know if that is average or not, but it sounded fair to me just as an example. I will save $150 a year by handloading instead of buying PMC. In two years, the money saved will “pay for” the initial start-up costs of my reloading setup. In five years, I will have saved $750 in ammo costs. I know something else that costs about $750: a brand new AR-15 carbine from CMMG. Starting to get the idea?

Reloading blasting ammo as cheap as possible will save you money to be sure. However, properly handloaded ammunition can more accurate in your gun than even expensive match-grade ammunition, because you can custom-tune ammunition specifications to your particular gun. You can adjust the type of powder you use, the amount of powder, the bullet weight and type, and even the overall cartridge length to maximize accuracy. The margin of savings for loading match grade ammo versus buying match grade ammo are much higher than a blasting ammo vs. blasting ammo comparison. I will use the same numbers as above, but substitute 69 grain Sierra Match King bullets for the 55 grain FMJ bullets. Those awesome bullets cost $23.02 per box of 100, or $230.20 per thousand. Added to the rest of the components, 1000 rounds of carefully handloaded match grade ammo will cost me $345.20 if I re-use scrounged casings. Federal uses that same bullet to make Gold Medal Match ammo selling for $27.23 per twenty round box. That’s a whopping $1,361.50 for a thousand rounds of Gold Medal Match. I can save $1016.30 per thousand rounds if I load my own using the exact same bullets. If I want to shoot nothing but match ammo all year long and I use up 2,500 rounds, I will spend $863 on ammo. However, I’ll save a whopping $2,540.75. That’s more than a new in box FN SCAR in just one year’s worth of shooting!

BVAC 8mm Mauser

BVAC 8mm Mauser ammo is good stuff, but I can save $ by making my own

An additional benefit of handloading is that once you have the initial setup, reloading additional calibers is super easy. It only requires the appropriate components and another $30 for a different die set. The amount of money you will save through handloading depends greatly on the popularity and cost of new ammunition in that caliber. 9mm Luger is already so cheap that it’s hardly worth bothering to reload for right now. On the other hand, I eventually intend to reload for 8mm Mauser as well as .223 Remington. New production 8mm Mauser ammo from BVAC costs $22.79 for a box of 20 rounds, or $1,139.50 for a case of a thousand rounds. I will spend $177.80 on a thousand bullets from Speer, and of course $25 on primers. 50 grains of powder in the casing means a pound will last 140 rounds, so a thousand rounds worth of powder will run through $180. Reloadable casings are pretty hard to come by, so if I have to buy new ones I’ll spend $28.50 for a bag of 50 casings, or a whopping $570 per thousand. I probably wouldn’t actually do that. Instead, I would probably buy 200 casings and reload each one five times, but even on a one-for-one basis with all new components, 1000 new rounds vs. 1000 new rounds, I would save $185.70 by handloading instead of buying from someone else. If I reload 200 casings five times each, I would save almost $650.

Does handloading ammo instead of buying new stuff save you money? There can be no doubt, yes it does. The more you shoot, the more you save compared to buying plinking ammunition. The more precise a loading you can replicate or exceed with your equipment, the more money you save compared to buying match ammunition. The more rare or expensive your caliber, the more money you save by handloading compared to buying new production ammunition. Handloading is not for everyone. It requires a significant amount of time, a significant initial investment, and a methodical, mechanically inclined mind. Handloaders find a rewarding challenge in the math involved and the attention to detail required. Many handloaders describe the time they spend measuring powder, deburring casings, and fiddling with primers as a relaxing endeavor that takes their mind away from the stresses of work and family. To them, this is an added bonus of handloading as part of their firearms hobby. If it sounds like a bunch of bother and endless frustration to you, then the cost savings alone may not be worth the hassle for you. Each of us must decide if this long-term investment in time and money is right for us!

 

Like this article? CLICK HERE to get stories like this, useful tips, and valuable resources every other weekend in your e-mail inbox.

The mission of Cheaper Than Dirt!’s blog, “The Shooter’s Log,” is to provide information—not opinions—to our customers and the shooting community. We want you, our readers, to be able to make informed decisions. The information provided here does not represent the views of Cheaper Than Dirt!
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